Ledge stones are manufactured at the factory and then packed so that you can get them in fantastic condition. The packing process is extensive so that each stone is safe in the container. Packaging is such that nothing breaks during the shipment from the factory to the stores.
Here is the complete packaging process of ledger stone veneer.
1. Setting Up The Packaging Process
The first thing the factory does is that they set up the entire packaging process. Cartons are taken out, and so are plywood crates where all the cartons are stored for transportation. The crates are there to ensure the sturdiness, safety, and flexibility of the natural slate ledger stones that will be stored inside.
2. Securing The Crates
The second thing you must do is utilize a foam sheet on each side of the plywood crate to fasten it in place. Doing this guarantees that the stone remains safe during the entire shipping process. It protects the cartons from bumping into one another and prevents any damage to the edges of the stones.
3. Packing Ledgestone Wall Panels In Cartons
After the crates are secured, it is time to begin the packing of the stacked ledger stones. Many cartons are laid down in the factory, and workers have to store the ledge stones in each carton. They take a few ledge stones, store them in the carton, and then use some duct tape to secure and close the carton.
4. Adding Cartons To The Plywood Crate
Once the cartons have been made, it is time to load them onto the plywood crate. The cartons are placed systematically on the crates on top of one another. They are stored in such a way that it guarantees the maximum utilization of the space available in the crates.
Each carton is close to one another so that there are no spaces or gaps between the cartons. Such storage techniques protect the stones against any damage.
5. Fastening The Plywood Crate
Once the crate has been completely packed, it is time to fasten the crate from each side. This is done by using a polythene and foam sheet over the plywood crate.
Doing this ensures that there is no damage during the transit of the product. Besides that, the crates go through chemical treatment and fumigation before leaving the factory.
6. Packaging The Plywood Crate
Finally, the crate has been sealed by utilizing nails to secure the top part. After that, another polythene and foam sheet layer is added to offer protection from weather elements. Then, you can also use straps on each side to ensure the protection of the crate.
Final Words
That was your complete guide to understanding the entire packaging process of ledger stone tile and panels. The process of each factory might be slightly different, but this is the standard process that each factory follows.
It guarantees that the ledgestone cladding don’t get damaged during shipping and reach the destination safely. There is lots of quality control, and the crates are secured tightly so that each ledgestone veneer panel can reach safely without any damage.
