What makes fan-shaped rusty slate different from rectangular flagstone?
The fan shape creates distinctive visual patterns that rectangular alternatives cannot replicate. Each installation appears unique rather than uniform. The irregular geometry appeals to architects and designers seeking premium, custom aesthetics. Installation also speeds up because the interlocking fan pieces fit together naturally, reducing fitting time compared to rectangular pieces that require more cutting and adjustment.
How quickly can contractors install this product?
Mesh-mounted pieces reduce installation time by approximately 40-50% compared to loose flagstone. A skilled crew can install 200-300 square feet per day. The actual speed depends on substrate preparation quality and whether sealing is required after grouting. Pre-assembled mesh backing eliminates layout and fitting delays that consume time on traditional flagstone projects.
Does the mesh backing show through or affect appearance?
No. Once installed with thin-set mortar and grouted, the mesh backing becomes invisible. The final appearance matches traditional loose flagstone installations. The plastic mesh stays hidden beneath the mortar layer and becomes part of the structural installation.
What thickness should we specify for different applications?
For patios and walkways, specify 15-20mm thickness. For poolside installations, 15-20mm provides durability and slip resistance. For interior fireplace surrounds, 10-15mm thickness works well since the application does not endure foot traffic. Thicker material (18-20mm) is recommended for high-traffic commercial installations.
Is the rusty color stable over time?
Slate naturally undergoes oxidation when exposed to outdoor elements. This oxidation typically causes subtle color shifts—pieces may develop slightly deeper tones or occasional golden highlights over several years. The rusty palette minimizes visible color fade compared to gray or purple slate alternatives. If color consistency is critical for your project, we recommend sealing both the stone and grout to slow oxidation rates.
Does this flagstone require sealing?
Sealing is optional but recommended, especially for exterior installations. Sealing enhances the stone’s natural rusty color depth, provides enhanced stain resistance, and extends the lifespan of grout joints. For interior applications, sealing is less critical but still benefits the installation. Most contractors apply a two-coat sealing system: an impregnator coat (natural appearance) followed by an enhancer coat (wet look or deeper color).
Can this product be used indoors?
Yes. The mesh-mounted format works for interior fireplace surrounds, accent walls, and feature flooring. Indoor installations do not experience freeze-thaw cycling, so the stone’s frost resistance is not a factor. The natural appearance adapts to both traditional and contemporary interior design styles.
How many pieces come per square meter?
4 pieces per square meter, which equals 0.25 square meters per piece. This standardized sizing simplifies ordering and inventory management. Your warehouse can track inventory in square meters or piece quantities depending on your system preferences.
What is the minimum order quantity?
Typical minimum orders start at 100 square meters (400 individual pieces). This equals one full wooden crate. Larger orders can be customized into multiple crates. Contact your sales team for specific minimum requirements.
What is the production lead time?
Standard orders ship within 15-25 days from order confirmation. This timeline allows for material sourcing, cutting, assembly, quality control, packaging, and documentation. Expedited orders are available with advance notice and typically require minimum order increases.
How is the product shipped?
All shipments use heavy-duty plywood crates suitable for ocean freight, truck transport, or rail distribution. Each crate contains 25 square meters and is designed for long-distance international shipment. Crates are stacked on pallets and loaded into 20-foot or 40-foot containers. Ground shipping domestically is also available.
Can we request custom sizing or shapes?
Yes. Custom orders are available with minimum order requirements and extended lead times. Contact our design team to discuss custom specifications. Standard fan shapes are available immediately, while custom shapes require additional production time.
